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Biggest Sweet Spot – Barrel Sizes

Biggest Sweet Spot – Barrel Sizes

Barrel Size Comparisons: Data Across BBCOR, USSSA, and USA Bats

Quick Take

Our extensive measurements confirm that larger barrels do not necessarily translate to bigger sweet spots or better performance—barrel length is just one factor among many. While some models in each category boast notably long barrels, factors like swing weight, feel, and player preference ultimately matter more than sheer barrel size.

For years, we’ve measured the size of baseball bat barrels. We take the ring and slide it down the bat to see how quickly it gets to its maximum point. Many of those ideas you can see on our YouTube channels. We also document much of it below to some degree or another.

Before you get too excited about the pictures you are about to see, let us point out that barrel size is NOT sweet spot size. Although we can measure a bat’s barrel length with some simple paper donut discs, measuring the sweet spot is far more challenging. We are confident the sweet spot and barrel size are related. But, by no means are they the same. Too many influencers confuse the two. Ultimately, measuring the sweet spot size is not something anyone short of hundreds of thousands of dollars of lab equipment could produce. Companies get this data when they submit to WSU for performance data but don’t share it with the public.

2025 BBCOR Barrel Sizes

We measured the barrel sizes of 2025 BBCOR bats and below is that data shared freely with you.

YearBrandModelMax Barrel Size (in)
2025MarucciCat X Connect5.75
2025StingerG26.75
2025HybridTank7.25
2025MarucciCode6.5
2025EastonSplit8
2025SluggerSelect Pwr7
2025DemariniThe Goods One7.5
2025EastonMav17.75
2025SluggerOmaha7
2025SluggerMeta7.75
2025VictusPencil7.75
2025RawlingsClout7.5
2025RawlingsIcon9
2025SluggerDynasty6.75
2025EastonRope9
2025SoldierTank7.5
2025Pro 44XP Alloy4.75
2025MarucciCat X Squared4.5
2025DemariniZen8.5
2025SluggerAtlas6.5
2025RawlingsMach AI6.25
2025DemariniVoodoo One5

2018 Biggest Barrels

InchBBCORUSSSA Drop 5/8USSSA Drop 10USABat
27Easton Ghost X
28Easton Ghost X
29Easton Beast XDeMarini CF ZenDeMarini CF ZenEaston Beast Hybrid
30Easton Ghost XDeMarini CF ZenRawlings QuatroGhost X Drop 10
31Easton Ghost XDeMarini CF ZenRawlings QuatroGhost X Drop 5
32Easton Ghost XEaston Ghost XEaston Ghost XGhost X Drop 5
33Easton Ghost XCombat Maxum
34Easton Ghost X

 

Many folks want to know how barrel size compares, especially when deciding between two similar bats. These rankings may be helpful in those situations. But, and this is our fair warning: don’t expect a bigger barrel to imply a better bat. When comparing bats, feel, swing weight, performance, and price points are more significant factors than barrel size.”

Many folks want to know how barrel size compares, especially when deciding between two similar bats. These rankings may be helpful in those situations. But, and this is our fair warning: don’t expect a bigger barrel to imply a better bat. When comparing bats, feel, swing weight, and performance are more significant factors than barrel size.

Also, note that several of the barrel lengths below are very close. As such, sometimes, take the rankings with a grain of salt. Although we did our best to keep camera angles consistent, our work wasn’t perfect. And what do milometers in barrel size prove anyway?

2018 USABat Barrel Sizes

Some years ago, we measured all the barrel sizes of USA bats. Below are our images for your historical enjoyment.

The 32-inch Easton Ghost X in the USABat version is not just the largest barrel for any USAbat on the market for 2018. It is also the most significant 2 5/8 barrel on the market. You read that right. Since measuring barrel sizes in the last 5 years, there has not been a single BBCOR or USSSA bat with a larger barrel than the drop 5 USSSA Ghost X USABat (in the 2 5/8). Simply put, after measuring just about 2 5/8 barrels in the last 5 years, we can safely say the Drop 5 Ghost X has the largest 2 5/8 barrel ever.

29-Inch

  1. Easton Ghost X
  2. Easton Beast Hybrid
  3. Rawlings Quatro
  4. Rawlings 5150 Drop 10
  5. 5150 Drop 10
  6. VELO Drop 10

30-Inch

  1. Easton Beast X Drop 8
  2. Easton Ghost X Drop 10
  3. Easton Beast Hybrid Drop 10
  4. Rawlings 5150 Drop 5
  5. Rawlings Quatro Drop 10
  6. Rawlings VELO Drop 5
  7. Rawlings 5150 Drop 10
  8. Rawlings VELO Drop 10
  9. Rawlings 5150 Drop 10

31-Inch

  1. Easton Ghost X Drop 5
  2. Easton Ghost X Drop 10
  3. Easton Hyperlite Drop 11
  4. Beast X Speed Drop 11
  5. Rawlings Quatro Drop 10
  6. Easton Hybrid Drop 10
  7. Rawlings 5150 Drop 5
  8. Rawlings VELO Drop 5
  9. Rawlings VELO Drop 10
  10. Rawlings 5150 Drop 10
  11. Rawlings 5150 Drop 11

32-Inch

  1. Easton Ghost X Drop 5
  2. Easton Ghost X Drop 10
  3. Easton Beast Speed Drop 8
  4. Rawlings Quatro
  5. Easton Hybrid Drop 10
  6. Rawlings 5150 Drop 5
  7. Rawlings VELO Drop 5
  8. Rawlings VELO Drop 10

2018 USSSA Bat Barrel Size Rankings

The 2018 USSSA Big Barrel world is HUGE from drop 12, 10, 8, and 5s to 26, 27, 28, 29, 30, 31, and 32-inch bats. (There are also a couple of 33-inch bats in the Voodoo and the Maxum). We took the time to measure everyone’s barrel sizes and put them by category below.

It is fascinating that the barrel rankings do not stay true throughout the line. The fact that the Easton Ghost Drop 8 may win at one length does not necessarily mean it will win at another, either. The lists below should be sorted by barrel length.

28-Inch Drop 10

  1. Easton Ghost X
  2. Rawlings Quatro
  3. Axe Element
  4. DeMarini Voodoo
  5. Easton Beast X
  6. Axe Avenge
  7. Axe Hyperlite
  8. Marucci Hex Alloy
  9. Slugger 618 Solo
  10. Rawlings VELO
  11. Slugger 518 Omaha
  12. Rawlings 5150
  13. Marucci F5
  14. Slugger 918 Prime
  15. Slugger Catalyst

27-Inch Drop 10

  1. Easton Ghost X
  2. Rawlings Quatro
  3. Rawlings VELO
  4. Rawlings 5150
  5. Slugger 518 Omaha
  6. Slugger Catalyst

29-Inch

  1. DeMarini CF Zen Drop 8
  2. DeMarini CF Zen Drop 10
  3. Easton Ghost X Drop 10
  4. Rawlings Quatro Drop 10
  5. Marucci Hex Connect Drop 8
  6. Marucci Hex Connect Drop 10
  7. Marucci Hex Alloy Drop 10
  8. Slugger 918 Prime Drop 8
  9. DeMarini Voodoo Drop 10
  10. Slugger 918 Prime Drop 10
  11. Axe Element Drop 10
  12. Axe Avenge Drop 10
  13. Rawlings VELO Drop 10
  14. Rawlings 5150 Drop 10
  15. Easton Hyperlite Drop 10
  16. Slugger 618 Solo Drop 10
  17. Easton Beast X Drop 10
  18. Slugger 518 Omaha Drop 10
  19. DeMarini Voodoo One Drop 10
  20. Marucci F5 Drop 10
  21. Slugger Catalyst Drop 10

30 Inch Drop 8s and 5s

  1. DeMarini CF Zen Drop 8
  2. Easton Ghost X Drop 8
  3. Marucci Hex Connect Drop 5
  4. Marucci Hex Connect Drop 8
  5. Slugger Prime 918 Drop 8
  6. Rawlings VELO Drop 5
  7. Marucci Cat 7 Drop 5
  8. Easton Ghost X Drop 5
  9. Slugger 518 Omaha Drop 5
  10. Demarini Voodoo Drop 5
  11. Marucci CAT 7 Connect Drop 5

30-Inch Drop 10

  1. Rawlings Quatro
  2. Easton Ghost X
  3. DeMarini CF Zen
  4. Marucci Hex Connect
  5. Axe Avenge
  6. Marucci Hex Alloy
  7. Slugger Prime 918
  8. Axe Element
  9. DeMarini Voodoo
  10. Easton Beast X
  11. Slugger 618 Solo
  12. Slugger 518 Omaha
  13. Easton Hyperlite
  14. Marucci F5
  15. Rawlings 5150
  16. Rawlings VeLO
  17. Slugger Catalyst
  18. DeMarini Voodoo One

31 Inch Drop 8s and Drop 5s

  1. DeMarini CF Zen Drop 8
  2. Easton Ghost X Drop 8
  3. Marucci Hex Connect Drop 5
  4. Marucci Hex Connect Drop 8
  5. Slugger Prime 918 Drop 8
  6. Rawlings VELO Drop 5
  7. Slugger 518 Omaha Drop 5
  8. Marucci CAT 7 Drop 5
  9. Easton Ghost X Drop 5
  10. Marucci CAT 7 Connect Drop 5
  11. DeMarini Voodoo One

31-Inch Drop 10

  1. Rawlings Quatro
  2. DeMarini CF Zen
  3. Easton Beast X
  4. Axe Avenge
  5. Marucci Hex Connect
  6. Marucci Hex Alloy
  7. Slugger Prime 918
  8. DeMarini Voodoo
  9. Easton Hyperlite
  10. DeMarini Voodoo One
  11. Slugger 618 Solo
  12. Slugger 518 Omaha
  13. Axe Element
  14. Marucci F5
  15. Easton Beast X
  16. Rawlings VELO
  17. Rawlings 5150
  18. Slugger Catalyst

32 Inch Drop 8s and Drop 5s

  1. Easton Ghost X Drop 8
  2. DeMarini CF Zen Drop 8
  3. Marucci Hex Connect Drop 5
  4. Marucci Hex Connect Drop 8
  5. Slugger 918 Prime Drop 8
  6. Marucci CAT 7 Drop 5
  7. Rawlings VELO Drop 5
  8. Easton Ghost X Drop 5
  9. Marucci CAT 7 Connect Drop 5
  10. DeMarini Voodoo

32-Inch Drop 10s

  1. Easton Ghost X
  2. DeMarini CF Zen
  3. Slugger 518 Omaha
  4. Slugger 617 Solo
  5. DeMarini Voodoo
  6. Rawlings VELO
  7. Easton Beast X
  8. Axe Element
  9. DeMarini Voodoo One

2018 BBCOR Bat Barrel Size Rankings

Special thanks to Closeoutbats.com who let us on site and, after way more work than was reasonable, helped us get images of every bat on the planet for 2018. These images are property of Just Bat Reviews and protected under creative licenses.

29-Inch BBCOR

  1. Easton Beast X Speed
  2. Louisville Slugger 518 Omaha
  3. Louisville Slugger 618 Solo​

30-Inch BBCOR

  1. Easton Ghost X
  2. Easton Beast X Hybrid
  3. DeMarini CF Zen
  4. Easton Beast X Speed
  5. Marucci CAT 7
  6. Louisville Slugger 918 Prime
  7. Louisville Slugger 518 Omaha
  8. Louisville Slugger 618 Solo​
  9. Rawlings 5150

31-Inch BBCOR

  1. Easton Ghost X
  2. Easton Beast X Hybrid
  3. DeMarini CF Zen
  4. Easton Beast X Speed
  5. Axe Fusion
  6. Axe Element
  7. Louisville Slugger Prime 918
  8. Marucci Posey28 Pro Metal
  9. Marucci CAT 7
  10. Marucci CAT 7 Connect
  11. Marucci CAT 6
  12. Louisville Slugger 518 Omaha
  13. Axe Elite
  14. Marucci F5
  15. Rawlings VELO
  16. DeMarini One
  17. Louisville Slugger 718 Select
  18. Rawlings 5150

32-Inch BBCOR

  1. Easton Ghost X
  2. Easton Beast X Hybrid
  3. Combat MAXUM
  4. Easton Beast X Loaded
  5. DeMarini CF Insane
  6. Axe Fusion
  7. Easton Beast X Speed
  8. DeMarini CF Zen
  9. Rawlings Quatro
  10. Axe Element
  11. Marucci Posey28 Pro Metal
  12. Marucci CAT 7
  13. Marucci CAT 7 Connect
  14. Marucci CAT 6
  15. Louisville Slugger 918 Prime
  16. Louisville Slugger 618 Solo
  17. Louisville Slugger 518 Omaha
  18. DeMarini Voodoo Balanced
  19. Axe Elite
  20. Marucci F5
  21. DeMarini One
  22. Louisville Slugger 718 Select
  23. Rawlings VELO
  24. Rawlings 5150

33-Inch BBCOR

  1. Easton Ghost X
  2. DeMarini CF Zen
  3. Combat MAXUM
  4. Rawlings Quatro
  5. Easton Beast X Hybrid
  6. DeMarini CF Insane
  7. Easton Beast X Loaded
  8. Easton Beast X Speed
  9. Axe Element
  10. Marucci Posey28 Pro Metal
  11. Axe Fusion
  12. Marucci CAT 7
  13. Marucci CAT 7 Connect
  14. Louisville Slugger 918 Prime
  15. Marucci CAT 6
  16. Louisville Slugger 518 Omaha
  17. Louisville Slugger 618 Solo
  18. Axe Elite
  19. Marucci F5
  20. Louisville Slugger 718 Select
  21. DeMarini Voodoo Balanced
  22. DeMarini Voodoo One
  23. Rawlings VELO
  24. Rawlings 5150

34-Inch BBCOR

  1. Easton Ghost X
  2. Combat MAXUM
  3. Rawlings Quatro
  4. Easton Beast X Hybrid
  5. Easton Beast X Loaded
  6. Easton Beast X Speed
  7. DeMarini CF ZEn
  8. DeMarini CF Insane
  9. Marucci CAT 7 Connect
  10. Marucci Posey Pro Metal
  11. Marucci CAT 7
  12. Louisville Slugger 918 Prime
  13. Axe Fusion
  14. DeMarini Voodoo Balanced
  15. Axe Element
  16. Cat 6
  17. Louisville Slugger 518 Omaha
  18. Louisville Slugger 618 Solo
  19. Marucci F5
  20. Louisville Slugger 718 Select
  21. Axe Elite
  22. Rawlings VELO
  23. Rawlings 5150
  24. Voodoo One
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